Nearly every metal fabrication shop needs a press brake. Despite being one of the most vital pieces of machinery within a shop, press brakes are still misunderstood by even professionals. This short guide will help you understand presses brakes.
You should also consider other factors when calculating this margin. These include the thickness of your punch blade and the length of the fold.
These press brakes are massively large and highly intelligent. They can handle an unlimited number of tonnages, bending lengths and metal material handling methods. Our mega brakes with high tonnage use an advanced engineered technology frame called "box construction". This makes them the most stable brake machines in the entire world. Referees around the world have confirmed the unbeatable stability and rigidity our large high-tonnage press brakes that incorporate our box frame construction design. Our high-tonnage press brake also minimizes handling of large workpieces before, during and afterwards the bending operation.
The use of press brakes is common in sheet metal and production plants in many areas, including automotive and aeronautic.
This type of bending is used most often for sheet metal work because it can be used on machines with smaller capacities than bottom bending which requires more force.
With our high-end precision presses brakes, the possibilities are endless. They feature better controls and more axes. Stable and reliable AC servo motor driven back gauge system, and outboard mounted long-ram guides (which allow full length between the frames for acute angle bend) are some of its features.
A fully automated press brake solution can reduce the stress on your production lines, and help you to keep your mind and your business in check. But how can this be done?
There are many options, but we won't be able to list them all. If you don't find what you need, ask us. Safety is our top priority. The AKAS-LC laser safety system is considered the best for a press brake. Combination machines require light curtain sick C 4000. Additional axis available up to 14. Extended travel back gauge up to 39 inches with safety curtain. Motorized height adjustment for sheet follower. Delem (DA69T), Cybelec (10S-12S,15S), 3D with PC1200) updated cnc controllers Quick release clamping and hydraulic clamping, Wila Wilson mechanical or hydraulic clamping. Tooling options from the "who’s who" in press brake tooling. Positioning systems for bottom tools, thickness measurement systems, and offline software for Profile-W or V-Bend.
Our top-end precision press brakes offer a wide range of features, including better controls, more parts production, larger daylight openings, and greater work areas. The features include an AC servo motor-driven, stable back gauge system with long ram guides that are mounted on the outside of the frame. These guides provide stability and allow for full length between frames to allow for acute angle bending.
Each Standard hydraulic press brake is thoroughly checked in Rockford, Illinois as part of our Perfect Machine Process.
Hydraulic press brakes are ideal for heavy-duty work and can be customized to tackle the most diverse combinations of customer forming requirements—from high tonnage to long length, tandem, and everything in between.
Our Servo Hydraulic Press Brakes are powerful efficient metal benders with up to 66% lower power consumption during stand by and 44% lower energy use during the bending cycle. Ram movement on our servo brakes is powered by AC Servo "electric" motors driving hydraulic oil "on demand" in line with variable speed pumps. Our servo press brake achieves a significantly lower cost per part by using our highly sophisticated advanced technology that synchronizes the powerful forces of electronics, electric power and hydraulics only when it's needed. You won't find a quieter, more energy efficient or more accurate press brake anywhere.
Our CNC hydraulic press brakes offer a high level of precision and are highly value-oriented. They feature large strokes and daylights as well as deep throats. This allows for the production of simple and complex shapes, which require large dimensions to be easily handled and removed. A simple cnc control makes it easier for operators to operate. The price is right for a press brake of such high quality.
This dual-drive hybrid can be used to quickly complete any project. It is long-lasting, high-speed and energy-efficient.
Brake discs are designed to last for at least 50,000 miles, although there are many factors that can affect their lifespan. You may get as many as 80,000 miles from one set if you take care of them and drive responsibly.
A hydraulic press crushed a worker to death in an industrial accident. Two workers were placing materials under hydraulic presses. An online video of the incident shows this. While the victim was fixing the materials, the worker controlling the machine turned the engine on.
A hydraulic press can cost anywhere from $10,000 to $5 million depending on its capabilities and age.
Crowning is the method by which press brakes correct for deflections in both the upper beam or lower bed when pressure applies. There are different methods, depending on the model and make of the press brake.
The panel bender is more efficient than a traditional press brake due to its tooling advantages. It also has a faster, more consistent, and repeatable process. Both can benefit from CNC (computer numerical control), but a press brake needs manual manipulation of the sheet metal, bend to bend.