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In-house laser tube cutting does not have to be difficult or costly. Everybody, from engineers to students, can cut like never before
The option to choose between 2D/3D laser cutting technology allows for the possibility of customizing and precise cutting parts in a wide range of shapes. These include tubes with square, rectangular, and round shapes, as well as profiles with varied open cross-sections (e.g. H, L. T, Ucross-sections). 3D technology is capable of cutting straight edges up to 45degrees. This flexibility makes it unnecessary to perform costly milling and drilling, punching, punching, or other sawing operations.
How can this be compensated? Traditionally, you'd touch your face with the sensor at the contact area. The tube will then be rotated and the other end of it touched. This gives the control a good idea of the tube's bend. This technique is precise and will ensure that all through-holes work for your application. The ability to deliver very tight tolerances is affected by every rotation of a tube.
Large diameter profiles and tubes can be made with the fiber solution. Tubes up O 14 inches (355 mm).3D cutting modeFiber Laser
Tubes, profiles and systems are everywhere. They're used for everything from mechanical engineering to system construction to furniture making. With the new possibilities that lasers present, designers are increasingly taking advantage of laser-cut tubes or profiles. This has led to a substantial increase in demand. TruLaser Tube machines are a complete solution for laser tube cutting.
Learn how the Coherent StarCut Tube, StarFiber laser-powered cutting tools helped NPX Medical achieve a competitive edge when it comes to stent manufacturing.
Fiber lasers don't require as much maintenance. It does not require the same attention as a CO2 laser-cutting machine in terms of mirror cleaning and bellows inspections. It doesn't require any maintenance, as long it has clean chiller water to cool off and its air filters are regularly changed.
High cutting quality is one of the main characteristics of CO2 Lasers. Their primary application is in medium to high material thicknesses. The laser beam's cutting edges offer high throughburr and low scoring. This makes it possible to process the cut parts further without having to rework.
You can take a look at our StarCut Tube production area and lab to learn more about these multi-axis CNC machines for tubes, flat materials and medical devices like catheter shafts and hypotubes.
Due to the high power needed to create a CO2 Laser, it is less efficient than a fiber-laser. Also, the large chillers that are required to make CO2 lasers work require more power. You are using less power due to the fiber laser's wall plug efficiency exceeding 40 percent. This means that you also use less of your floor space in high-demand areas.
Fabricators may think first of high speed cutting when thinking about fiber laser technology. It might be true that speed is relative when it involves tube cutting. It's about how long it takes to cut a tube to meet the specifications, not its actual speed.
Learn how the Coherent StarCut Tube was used to cut stents and how StarFiber, a laser-powered cutting machine, helped NPX Medical.
Remember that checking for bends or bows in the tube using traditional methods can take five to seven seconds before cutting starts. The traditional method of touch sensing is not as accurate as it was. This means you must compromise productivity in order to achieve accuracy. Even though it may seem like a lifetime in the age fiber laser cutting technology, tube work isn't as easy as sheet metal.
Pipe and tubing Cutting Procedures:
Rotate the pipe cutter around. Tighten the cutter slightly and rotate it around the pipe several times. Repeat until the pipe is severed by the blade. Steel pipe can be cut with a hacksaw, reciprocating saw, or steel-pipe tubing cutter.
What is the operation of a CO2 Laser? Modern CO2 machines typically generate the laser beam in a sealed glass tube filled with gas, typically carbon dioxide. A high voltage flows through the tube, interacting with the gas particles and increasing their energy, resulting in the production of light.
from 3 months to 3 years
Glass CO2 laser tubes all degrade over time, with lifespans ranging from 3 months to 3 years. With use, the CO2 inside the tube degrades into carbon monoxide and oxygen. Overdriving the tube only accelerates this process and shortens its working life.