Gulf States Saw & Machine. Co. has a wide range of hydraulic press brake models that can be used to serve the diverse needs of all the businesses we service. Our press brakes are available in sizes from 22 tons up to 440 tonnes and can have beds lengths of 4' to 13'. We are able to accommodate special length requests and specific tonnage in addition to the standard stock. For easy and safe maintenance, all of our press brakes have safety devices. All electrical components are manufactured using industry-standard parts which can be easily found in our Memphis warehouse. Get more information about each model by downloading a pdf.
The bed can be punched in one or more areas. To minimize shock to the hydraulic system, every Standard Industrial press brake includes a counter balance valve.
Single Cylinder Press Brake DownloadThen you will need to determine the particular characteristics to be taken into account when calculating the part bend. This includes, for example:
There are many options with our high end precision press brakes. These include better controls, more setups, faster part production and large daylight openings. A stable, fast AC servo-motor-driven back gauge system is featured. Outboard mounted long Ram guides are also available (which offer stability while still allowing for full length between the frames) to aid in acute angle bending.
For specific applications like multiple die sets used in one stroke or a brake with a greater force that forms a broad range of material, a crowning device may be suitable.
A majority of metal fabrication shops need press brakes. Even though they are one of the most essential pieces of machinery in any shop, they are still poorly understood by even professionals. This guide is a layman's guide to press brakes.
A press brake is a machine tool used for bending metal parts and sheets up to 20 mm thick. It is composed of a V-shaped or U-shaped die (depending on the desired bending shape) and a punch. The material to be bent is placed on the die and pressed by the punch which then bends the sheet to the selected degree.
Hydraulic presses brakes exert pressure through hydraulics to lower the ram, and not rely on mechanics. They may be equipped with more than one piston, which allows for more precise control of the bend. This allows for a very precise and custom-made bend. There are some drawbacks to hydraulic press brakes. Hydraulic press brakes can only be used within the limits of their rated weight. For projects that require flexibility, mechanical presses brakes might be preferable.
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Standard offers all kinds of tooling from precision to non-precision American and European styles, as well as European, Four-way, European, and four-way dies. Standard can also make custom tooling for presses brakes and applications. The press brake comes with no standard tooling. Get in touch with us for all your tooling requests. "Made In the U.S.A."
Do you need a strong and reliable machine for processing and bending metal sheets? At Gulf States Saw & Machine Co., our Single Cylinder and Dual Cylinder Y1+Y2 Hydraulic Press Brakes are capable of bending metal sheets and plates without hassles. They are strong and can be relied upon by fabricators for various form bending. The operation of our Hydraulic Press Brakes is quite simple as it basically requires that the material being worked on is fastened on the bed while the ram descends on it.
Generally, the tonnage of a Hydraulic Press Brake is also known as the Press Capacity and is what determines the size of the work-piece that can be processed on the Press Brake and the unit of force measurement which is a press brake can deliver and is what bends work-pieces into desired/specific degrees. The tonnage range of our Press Brakes is between 30 tons to 3000 tons while the bed lengths begin at 4 feet and ranges up to almost 30 feet.
The Press Brakes feature a pedestal control that has two buttons and a footswitch in three positions. This allows operators to use palm buttons at a rapid pace and the footswitch at a slower speed.
Hydraulic pressure brakes, which use hydraulics to press the ram downwards instead of relying on mechanics, apply pressure via hydraulics. You can have several cylinders and give you more control over your bend. The end result is a customizable, precise bend. However, hydraulic press brakes also have their limitations. They can't exceed the tonnage they are rated at. They may be more flexible if your project demands flexibility.
The press brake is, in reality, one of the most difficult machines to master in the trade. Every sheet metal operation needs to bend.
The CNC Press Brake is fast to set up and has a repeatability of +/–0.0004 inches. This will allow you to reduce the time it takes to make parts.
Hydraulic brake failures are most common due to either loss of hydraulic pressure, or brake fade on steep hills.
How does a hydraulic press brake work? Hydraulic press brakes use the power of a hydraulic motor, applying force to the metal and compressing it into a die that forms the shape. The shape of the die determines the final shape achieved by the metal bending process.
Hydraulic presses can be expensive and eat up a large portion of machine shop budgets of all sizes. However, choosing the lowest-cost press can lead to higher long-term costs. These are some things to keep in mind when selecting your next hydraulic press.